Process Automation Solutions

We take full responsibility for the Industrial Control System from conceptual design to after-startup support service and everything in between.

We make sure that our customers can keep their focus on their line of business by providing a worry-free control system to run their process. We follow international standards in developing the application software utilizing proven modular software object libraries. Application software testing before shipping is a major stage in our project life-cycle.

We take the time to develop the process simulation that enables our engineers and customers to test-drive their control system before delivery assuring the robustness of the application software, shortening the startup and commissioning period, and minimizing operation downtimes.

Aptivo Solutions assure peace of mind to customers while we take care of all aspects of the control system including:

service-1 SYSTEM ARCHITECTURE DESIGN

Design system architecture as per application requirement.

service-2 Application Engineering

PLC coding & SCADA development as per customer functional design specification (FDS).

In modern automation system, software is providing safe, secure, reliable and accurate work of the plant. At the same time, it is essential to develop and design all the applications in the way that the user or maintenance engineer can easily execute troubleshooting, maintenance or modification.

We use below tools to design custom applications.

  • SIMATIC STEP 7
  • Siemens WinCC
  • Siemens WinCC Flexible
  • Siemens PCS 7
  • TIA

  • RSLOGIX
  • FACTORY TALK

  • Intouch
  • System Platform
  • Intouch OMI

  • PES
  • VJC
  • UnityPro

  • ProficyCimplicity
  • Proficy Machine Edition
  • iFix
  • Proficy Historian

Preparation of control panel General Architecture ( GA ) & wiring drawing

Design of control system as per application requirements.

service-3 Project Startup & Commissioning

Even the best equipment, used according to the best design cannot produce the best result if it is not installed and commissioned according to manufacturer’s recommendations and application requirements.

Our experience, combined with careful preparation and planning, guarantees that all potential obstacles and unforeseen circumstances are identified and eliminated, as much as possible.

We support & supervise installation of control system panel.

Pre-Commissioning Activity. (Panel IO testing, loop checking from panel to field as per final IO list).

Commissioning of project as per process description. (On site modification required in SCADA & PLC code as per site requirement)

service-4 Interface with Other Control Systems and Subsystems

Interfacing with various subsystems devices to collect the data and have supervisory control.

service-5 Integrate the Plant Information with the Enterprise Data Management System

Integrate the IT systems such as GIS, EAM, CMMS, Workflow management, leak detection, Energy Management Systems.

service-6 IOT Based Smart Manufacturing

Global competition and increasing customer demands are driving manufacturers to adopt Smart Manufacturing practices to improve operational efficiency, enhance business insights by taking proper production planning and grow margins while improving product quality.

Digital Data Integration and Internet of Things (IoT) technologies introduce new opportunities to utilize Multi-Vendor Control Systems, sensors, actuators, and equipment I/O data to provide a more accurate and holistic picture of manufacturing performance, providing immense potential for all Manufacturing organizations Segments.

Smart manufacturing or connected enterprise enables the user to archive, analyze & optimize the cost factors associated with manufacturing processes.

Industrial IoT enabled software solution implements production reports, Maintenance reports, Dashboard reports, OEE (Overall Equipment Effectiveness).

service-7 After Sales & Remote Support

Aptivo’s team of engineers are on-call 24/7 so you can be confident that production never stops,and losses are kept at the absolute minimum. We offer a swift response all hours of the day and are trained to manage any malfunction,to provide troubleshooting assistance, guidance and advice.

When you choose to work with Aptivo, you select a strong back to support your business. We believe in cultivating a loyal and trustworthy relationship with our clients, and this is evident in our Support.

We provide a comprehensive range of support and after sales services to ensure that your system works perfectly and safely for the length of its working time life.

Our priority is to resolve issues as quickly as possible when a request for assistance received. We do understand that your plant operations are significant. Our aim is to develop close long-lasting relationships with our customers. Customer satisfaction is our first priority.

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